Mexican CPG manufacturer (salsas, anonymized)

Hierarchical Demand Forecasting for a Mexican CPG Manufacturer

Route-level demand forecasting across ~16 distribution routes — champion models selected against real history per route, delivered as bilingual apps the team runs itself.

Verdict ~16 distribution routes forecast — región → ruta → SKU → cliente
month forecast horizon, with 95% confidence intervals per client
1–12
month forecast horizon, with 95% confidence intervals per client
rows of retailer POS data (Walmart Retail Link + HEB sell-out) turned into basket analysis
2M+
rows of retailer POS data (Walmart Retail Link + HEB sell-out) turned into basket analysis

The starting point

A Mexican CPG manufacturer in the salsas category sells through ~16 route-based distribution territories, plus major retailers. Planning ran on aggregate history and gut: no forward view at the route, SKU, or client level, and the sell-out data its retail partners provided — Walmart Retail Link, HEB — sat unexploited.

The method

We built hierarchical time-series forecasting on the internal route sales history — región → estado → ciudad → ruta → marca → SKU → cliente — with an automated champion-selection loop per route: ETS, ARIMA variants, seasonal naïve, and ensembles competed on held-out months, and the lowest-error model won production. (Prophet was tested and dropped — the classical models beat it on error.) Hierarchical reconciliation kept route-level forecasts summing to the totals leadership plans with. A separate workstream mined Walmart Retail Link 10-minute POS data (~2M rows) and HEB daily sell-out for market-basket analysis.

The result

The team now plans against a forecast that names its own error instead of a gut number. Deliverables, all bilingual (ES/EN): a working forecasting app — pick a route and client, get a 1–12-month forecast with 95% confidence intervals — a model-performance dashboard, auto-refreshing Spanish-language client reports, multi-sheet forecast workbooks, operational recommendations (safety stock near 20% of mean demand, top-client focus, route optimization), and basket-analysis decks from the retailer data.

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~16 distribution routes forecast — región → ruta → SKU → cliente
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